Specialists in Aluminum Die Casting

(Indonesia) mk Density Index

MK Density Index System

The MK Density Index System is a molten aluminum quality measurement solution designed to determine the Density Index (DI), an indicator of hydrogen gas content and overall melt cleanliness before casting.
The system helps die casting and foundry operations maintain molten metal quality, reduce porosity defects, and improve casting performance.

What is Density Index?

Density Index (DI) is a value that represents the density difference between two molten aluminum samples:
one solidified under atmospheric pressure and another solidified under vacuum conditions.
A lower Density Index value generally indicates cleaner molten metal and lower gas content.

Measurement Principle

The test is performed by taking two molten aluminum samples. One sample is solidified under atmospheric
conditions while the other is solidified under vacuum. The system then measures the density of both samples
and automatically calculates the Density Index value.

Benefits of MK Density Index System

  • Fast and accurate molten metal quality evaluation.
  • Verification of degassing process effectiveness.
  • Reduction of casting porosity defects.
  • Improved product quality and process consistency.
  • Lower scrap and rejection rates.
  • Support for process optimization in melting and casting operations.

Key Advantages

  • Automatic and accurate measurement.
  • Reliable and repeatable test results.
  • Easy and user-friendly operation.
  • Enhanced molten metal quality control.
  • Reduced costs associated with casting defects.
  • Suitable for various aluminum casting processes.

Industrial Applications

  • High Pressure Die Casting (HPDC)
  • Low Pressure Die Casting (LPDC)
  • Gravity Die Casting (GDC)
  • Aluminum Foundries
  • Automotive Components Manufacturing
  • Aerospace Components Manufacturing
  • Aluminum Recycling Industry

Why Measure Density Index?

Hydrogen gas and inclusions in molten aluminum can lead to porosity and casting defects.
Regular Density Index measurement enables manufacturers to monitor melt quality before casting,
resulting in improved product quality, reduced defects, and greater production efficiency.

Contact Us

For more information about the MK Density Index System and other aluminum quality control solutions,
please contact PT Wilisindomas Indahmakmur.


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